DATSUN/ALFIN BRAKE DRUMS
by Lorne Goldman, Harald Sakshaug & the gang at the eMog Pub
May 1998, updated December 2002, updated December 2005, March 2008, January 2009, October 2009, August 2012 December 2025

Datsun Z drums, (designed along the same idea of the famous Alfin drums but frankly MUCH better) were made in bimetal of cast aluminum with fins for extra cooling and a steel insert and used on the famous Datsun Z sports cars series.
 
The advantages are much improved rear braking, cooler drums, lighter weight and of course, the ability to shine them up to a gleaming finish (smile)..all without modifying the car. When I tested them, I tested them hard...yet when I stopped that car after some time of this, the Datsun brake drums were only tepid to the touch. The Alfins I had tried were hotter.

The problem will be to find used Datsun drums still in good condition with only acceptable wear. The maximum wear permissible is marked on each drum on their inner surface. I have seen a good used set go for $450 USD without machining.  I found my set (s) in Canada for $92 CAN from any Nissan dealer. Part number is 43206-E4100. I bought all the sets they had 25 yearss ago. Sadly, re-stocking was even then impossible for Datsun/Nissan.  They switched to the aftermarket which supplied of less-than-welcome replacements. Attempts to copy the originals did not turn out well. See below. 

As a comparison to Alfins (originals or copies), the original Datsun Z drums are essentially a more modern, refined, and were a more cost-effective application of the bimetallic braking drum technology pioneered by Alfin. (Real Datsun drums are now even more expensive than repro Alfins. The Datsuns provide better cooling due to the radial fins and improved performance without requiring major modifications for many classic car enthusiasts. Original Alfin drums are primarily sought after for period-correct restorations or specific racing classes where authenticity is a must.

The rest of us in-the-know use Datsun drums. They run cooler and last longer. They more than compensate for any difference in Morgan alloys and Morgan wire wheels...bathroom scale tested!  Both drums are equally pretty. Both can be polished to a mirror shine which makes wire wheels even more desirable. 
WATCHPOINT 1(weight) : Both Datsuns and Alfins weigh 1/2 the weight of normal drums and this saving is with unsprung rather than sprung weight!!!! (2.5 kilos for a 9 inch drum)  Coupled with Porterfield shoes the effect is noticeble with an Dastun advantage as their fins keep the drum heat way down,  something the Aflins don't do.  


WATCHPOINT 2 (trying to weld in the modification holes) Don't!!!!! I am a perfectionist. I tried twice to do this, once myself and once with the most professional welder I could find. Disaster. The type of alloy and bimetal nature of the Datsun drums causes them to be completely ruined. Unreparable. The good part is that using these adjusted drums, on both pre and post June 1993 Morgans, the modifcations have NEVER caused a problem.

MORGAN TRAD REAR BRAKE TYPES EACH REQUIRES DIFFERENT MODIFCATIONS

Pre-7/1993 manually adjusted rear brakes
Post-7/1993 self adjusting rear brakes

SOURCES
DECEMBER 2025
SEE WATCHPOINT FOR NEW DATSUN DRUMS

SUPPLIER PRICE IN BRITISH POUNDS COMMENT
Rimmer Brothers (UK)
Part No. 210578UR
£410
ex VAT (for non-UK buyers)
£492 (for UK buyers)
call their Datsun copies "Alfins"
Z-Car Depot (US)
 
 Part #: 400-131 
£330 likely the best source
Moss Motors (US)
Part #: 586-160
£610 call their Datsun copies "Alfins"
TORQEN (UK)
Part # 400-131
£550
ex VAT (for non-UK buyers)
£660 (for UK buyers)
Typecast Engineering Ltd (UK)
(contact them)
£790 Alfin Reproductions

 

WATCHPOINT 3 (December 2025) The drums show as and drilled for Morgan pre-7/1993s and Triumph TR3As from Rimmer Brothers I have no idea of their quality. However, Rimmer is a reputable supplier, merely expensive. (If anyone ties their drums, report to me please. Maybe the quality improved)  

WATCHPOINT 4 (October 2009) There have been Datsun-like drums for sale in Europe since 2007. At one time there were available from Morgan suppliers. However, these drums reportedly proved to be substandard, out-of-round and with unacceptable porosity in the casting. The Morgan trade wisely ceased offering them. Buyer beware as they are still being offered by other suppliers in the UK. 
  

MACHINING (pre- & post- June 1993 trads).

There is most likely some machining to do depending on what type of wheels your car was made for.

I tried both Alfins and Datsuns 30 years ago on my made-for-alloy-wheels Plus 8. A decade later, I also fit them to the Phoenix which has post-June rear brakes. That meant these drums (which come with 4 holes) must be drilled to fit a Morgan trad. As well, the centre hole must be enlarged to the Morgan standard and a small bit taken from the dust flange on their rims which will then fit over the Morgan rear back plate.  It is much wiser for you to refrain from filling the old holes with aluminum.  This can be dangerous and it is not necessary. The nature of the bimetal will cause 1 in 2 to crack if extraordinary precautions are not taken. As there is far and away enough structural strength in the modified drum and considering the holes will be cover by your wheel rim or wire wheel adapter, there is no need to run the risk for aesthetics. See the one at the bottom of the page..example on the far left..

The picture below shows your Morgan drums and the untouched Datsun beside it.

There are three mods necessary to get it to fit a car made for bolt on wheels.  

1. Increase the size of centre holes "A" to match those on your Morgan drums. You will find that the two sides of the car are possibly slightly different. (smile)

2. Drill the new bolt holes "B" The Datsun comes with four and none will fit. It is best to overlap one of the new holes as best as possible over one of the old holes and then  others will be clear of the originals. It is a small thing but you can have him place the countersunk fixing screw for the drum as close to the overlapping hole as possible. One has to play a bit to get it all right.
 
3. One must remove one half the thickness of the inner side of outer edge of the groove around the perimeter of the drum. That sounds complicated but it is clear when you are looking at the drum.  Simply put, the groove is not wide enough to accommodate the Morgan back plate...with this mod it will be.

P.S. If you are using your old brake shoes, you will have wait a bit of driving for the shoes to adjust to a new curvature of the drums depending on the difference in wear between the Morgan and the Datsun. If you are lucky enough to find new Datsun drums and the spirit so moves you, have one of the companies (i.e.Porterfield) making carbon kevlar brake shoes to make you up a set to match the curvature. You will be surprised at the braking improvement.

NOTE: With the older brakes and brake adjusters you should back off the brake shoe adjustment before fitting the z-drums as you would with any new drums and then re-adjustment as you would normally. If the brake shoes are still too tight you can remove the shoes (if you know how) and file a tiny bit off the contact points at the ends  to give you a little more leeway.

.Post-1993 Self-adjusting rear brakes (wires)

The post-1993 self-adjusting rear brake made-for-wire-wheels Morgans have much less machining. The Morgan drums on these come already made for 8 holes (four to give clearance to the bolts holding the assembly to the axle and 4 to hold the drum on the assembly).

With the almost identical bolt pattern on both the Morgan drum and the Datsun Z-drum there are no excess holes left as in the earlier cars. That will leave you with a comparatively "clean" result. 

IMPORTANT WATCHPOINT 5: I am a perfectionist. When I found my first set of new (from Nissan) 30 years ago (then for a pre-June 1993 Plus 8, I had the holes drilled as described here and asked the best professional welder I knew, to fill in the old original holes. DISASTER!! Despite all precautions the bi-metal nature of these drums ruins the entire drum. Do not try it.  

  I should note that on three Morgans and 400,000kms I have never had a problems with these modifications. Neither has anyone else.

 1955 Plus 4  
by Harald Sakshaug

Pulled the front brake drum off my 55 +4 yesterday, and preliminarily fitted the disk wheel hub with the drum back plate and shoes in situ. It fits. Then took the front drum brake, disk wire wheel hub and the Nissan Z240 aluminum drum to my workbench. Lads and ladettes, it is indeed possible to make a spacer which will fit on the disk wire wheel hub so I can mount the Nissan drum to it.

Hey presto, I have wire wheels on my +4 without having to convert to disk brakes. Much cheaper, and much less altering to the original layout. When I want to go stud wheels again, I just pull the wire wheel
hub and remount the studded one.

I'll pop down to the local metal wizard shop for some lathe work to the drum itself, and have them to make two cylindrical spacer rings (one for each side) to fit over the wire wheel hub. This spacer will be mounted on the flange of the wire wheel hub with the 5 connecting holes. Then the Nissan drum will be connected on the top of that spacer with the four bolting holes in the drum.

The room behind the wire wheel hub is an issue, and I have a general idea how to make the connections, which is attached to this email as an image.

If anyone out there has ideas, opinions or just want to address me for advice, please do. It would be welcome. Harald

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