There are a number of crankshafts available for the 3.5 (215 cu.in.), early 3.9 and later 3.9 engines. Each will result in a different capacity. The following is a table made to resolve the confusion. Their are other setups out there as well.
First, here are the bores dealt with (with some Buick
215 exceptions listed in the second table);
ENGINE | BORE | |
3.5 (215 cu.in) | 88.9mm diam. | |
3.9 (early) | 93.5 mm diam. | |
3.9 (later) | 94 mm diam. | |
4.0 (all) | 94 mm diam. | N.B. The bore and stroke are the same as the later 3.9. The 4.0 designation was used merely to distinquish this variant from the earlier 3.9s. It is cross-bolted however,a very important feature. Yet it has proven to be the least reliable of the many versions of this engine from 1961-2004. That being said, I have never heard of an engine failure on a Morgan because of it. |
4.6 | 94 mm diam. |
and here is the resultant capacities with different crankshafts,
piston and rod combinations;
CRANKSHAFT
STROKE |
3.5 (215) | 3.9 Early |
3.9 LATER & 4.0s | SOURCE |
71.1mm | 3528mm | 3905mm | 3947cc | Factory |
77mm | - | 4228mm | 4278cc | Factory 4.2 |
88.9 | - | - | 4414cc | Leyland P76 |
80mm | - | - | 4444cc | TVR,
Rimmer |
82mm | - | - | 4552cc | Factory 4.6 |
86mm | - | - | 4778cc | J.E.
Development 4.8 |
86.4mm * | 4337
(with .02 oversize pistons) |
- | 4844cc
(with .02 oversize pistons) |
Real Steel 4.9 |
86.4mm * | 95.2mm bore | - | 4900cc | Buick 300 |
94mm * | 95.2mm bore | - | 5000cc | TVR Power 5L |
98mm * | 95.2mm bore | - | 5600cc | Buick 340 5.6 |
These programs will assist in understanding the effect
of stroke and bore on capacity. They do not include the effect of piston
and head combuston chamber shapes.
As a general rule, which is true of this block, increasing the stroke will assist torque more than BHP and increasing the bore will increase bhp more than torque.
* I do not recommend any of these engines because of the tendency
for block cracking and liner slippage unless top liners have been used.
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